Crossbelt Sorter Vertical-V3

Application Level :

Medium

MFS-ORD-20250817-CBS-0002-19

A vertical-loop crossbelt sorter uses carriers with independent belt modules to discharge items left or right into chutes. It supports a wide range of package sizes with gentle handling at high throughput. Carrier speed and induction points determine capacity; this setup defines 100 destination chutes. Integrates with upstream conveyors, DWS, and WMS/WCS for batch waves and dynamic recirculation. Typical process areas: inbound (goods receipt & check-in), item sorting (order consolidation, put-to-zone), outbound (shipping waves), and returns handling.

Sectors: e‑commerce fulfillment, FMCG distribution, postal/CEP hubs, department store DCs. Goods: mixed-size cartons, totes, small parcels, flats in trays. Use cases: high-throughput batch sorting to routes, carrier lanes, or store waves; cross-docking; peak-season surge. Strengths: gentle handling for diverse SKUs, recirculation capability. Vertical loop variant reduces footprint and supports multi-level layouts.

Mechanical Components: Supply and assembly of high-quality hardware such as conveyor systems, rollers, belts, sorters, lifts, and structural frames, customized to your facility's layout and throughput requirements.
Electrical and Automation Hardware: Provision of motors, sensors, switches, cabling, and control panels, all sourced from reliable manufacturers to guarantee durability and efficiency.
PLC Programming and Software: Development and implementation of programmable logic controller (PLC) software tailored to your processes, including logic design, HMI interfaces, SCADA integration, and simulation testing using tools like Material Flow Studio for optimized performance.
Commissioning Services: On-site installation, system startup, functional testing, troubleshooting, and fine-tuning to achieve full operational capability, with safety checks and compliance verification.
Documentation and Training: Detailed technical manuals, as-built drawings, maintenance guides, and hands-on training sessions for your team to ensure smooth ongoing operations.
Support and Warranty: Initial post-commissioning support, including remote monitoring options, and a standard warranty on all components and services.

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