High | Material Flow Studio

Push Tray Sorter V4

Design No :

MFS-ORD-20250817-PTS-0001-50

A push-tray sorter conveys items on individual trays and gently pushes them into target chutes, making it ideal for fragile, irregular, or small items. It offers precise discharge with minimal product stress and fits dense chute arrays; this configuration shows 30 chutes. Supports multi-induction and buffered recirculation. Integrates with WMS/WCS for order batching and wave management. Typical process areas: inbound (goods receipt & check-in), item sorting (order consolidation, put-to-zone), outbound (shipping waves), and returns handling.

Sectors: books/publishing, cosmetics & beauty, pharma (secondary packaging), electronics accessories, jewelry. Goods: fragile or irregular items, small cartons, polybags placed on trays. Use cases: item-level sorting to orders/stores, click‑&‑collect lanes, micro-fulfillment. Strengths: very gentle discharge, high slot density, good for small SKU picking.

Mechanical Components: Supply and assembly of high-quality hardware such as conveyor systems, rollers, belts, sorters, lifts, and structural frames, customized to your facility's layout and throughput requirements.
Electrical and Automation Hardware: Provision of motors, sensors, switches, cabling, and control panels, all sourced from reliable manufacturers to guarantee durability and efficiency.
PLC Programming and Software: Development and implementation of programmable logic controller (PLC) software tailored to your processes, including logic design, HMI interfaces, SCADA integration, and simulation testing using tools like Material Flow Studio for optimized performance.
Commissioning Services: On-site installation, system startup, functional testing, troubleshooting, and fine-tuning to achieve full operational capability, with safety checks and compliance verification.
Documentation and Training: Detailed technical manuals, as-built drawings, maintenance guides, and hands-on training sessions for your team to ensure smooth ongoing operations.
Support and Warranty: Initial post-commissioning support, including remote monitoring options, and a standard warranty on all components and services.

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